Organizing the quality management system for the processes of prevention, localization and elimination of accidents at pipeline transport facilities

UDK: 658.5:622.692.4
DOI: 10.24887/0028-2448-2019-2-106-111
Key words: localization and elimination of an accident and its consequences, main canalisation, modeling, hazardous production facility, industrial safety, process approach, oil/oil product spill, risk, quality management system
Authors: V.N. Slepnev (The Pipeline Transport Institute LLC, RF, Moscow), A.F. Maksimenko (Gubkin University, RF, Moscow)

The article addresses the issues of improving the industrial safety of hazardous production facilities of an organization providing services for pipeline transportation of oil and oil products through the introduction of processes for preventing, localizing and eliminating the consequences of accidents into the organization’s quality management system. According to the results of research, the authors have proposed process models of the first and second level, built on the basic principles of the ISO 9000 series standards. This article complements the previous issue, which described in detail the processes of the first level, and disclosed the processes of preventing the consequences of accidents. The article focuses on describing the model for accident consequences localization and elimination processes, bringing to light main inputs and outputs of these processes, and their interconnection with other processes. Within this article, the authors also emphasize some of the most important tasks and issues that need to be worked out in detail and which can be regarded as a roadmap for implementing the principles of a quality management system when planning and implementing the processes for preventing, localizing and eliminating the consequences of accidents. Using the proposed models will help an organization increase the efficiency of planning, resource allocation and the implementation of the processes in question as part of operating a hazardous production facility, a main pipeline. Ultimately, the foregoing will help strengthen the corporate image as a responsible organization operating a hazardous production facility. The approach outlined in the articles can also be applied to main gas pipelines subject to the specifics of the process of their operation.

References

1. Slepnev V.N., Maksimenko A.F., The basic principles of building a quality management system for prevention, localization and liquidation of effects of accidents at pipeline transport facilities (In Russ.), Nauka i tehnologii truboprovodnogo transporta nefti i nefteproduktov = Science & Technologies: Oil and Oil Products Pipeline Transportation, 2018, V. 8, no. 4, pp. 456–468, DOI: 10.28999/2541-9595-2018-8-4-456-467.

2. Kamerzan D.N., Simonov D.A., Kriulin V.V., Automated control system for industrial safety. Safety of hazardous industrial facilities (In Russ.), Nauka i tehnologii truboprovodnogo transporta nefti i nefteproduktov = Science & Technologies: Oil and Oil Products Pipeline Transportation, 2011, no. 4, pp. 28–32.

3. Maksimenko A.F., Models and methods for forecasting emergencies (In Russ.), Neft', gaz i biznes, 2007, no. 1–2, pp. 113–116.

4. Maksimenko A.F., General principles for predicting emergencies and the main areas of preparation of a set of measures to increase the sustainability of an oil producing enterprise (In Russ.), Neft', gaz i biznes, 2008, no. 1, pp. 24–31.

5. Maksimenko A.F., The general principles of classification and modelling of consequences of technogenic failures and emergency situations (In Russ.), Neft', gaz i biznes, 2011, no. 6, pp. 36–38.

6. Polovkov S.A. et al., The assessment of the risk of damage to pipelines located in the Arctic zone of the Russian Federation. Modelling of the spill and identify the volume of oil subject to the terrain (In Russ.), Territoriya Neftegaz, 2016, no. 12, pp. 88–93.

7. Polovkov S.A., Shestakov R.Yu., Aysmatullin I.R., Slepnev V.N., System conception in the development of measures on prevention and localization of accident consequences on oil pipelines in the arctic zone of Russian Federation (In Russ.), Nauka i tehnologii truboprovodnogo transporta nefti i nefteproduktov = Science & Technologies: Oil and Oil Products Pipeline Transportation, 2017, no. 1(28), pp. 20–29.

8. Polovkov S.A. et al., Development of additional protecting constructions from oil spills based on three-dimensional digital modeling (In Russ.), Nauka i tehnologii truboprovodnogo transporta nefti i nefteproduktov = Science & Technologies: Oil and Oil Products Pipeline Transportation, 2018, V. 8, no. 2, pp. 197–205, DOI: 10.28999/2541-9595-2018-8-2-197-205.

9. Aysmatullin I.R. et al., A systematic approach to protecting the Arctic from the effects of accidents on trunk pipelines (In Russ.), Neftegaz.Ru, 2018, no. 5, pp. 66–72.

10. Frolov S.V. et al., Quality management systems: from concept to certification (In Russ.), Nauka i tehnologii truboprovodnogo transporta nefti i nefteproduktov = Science & Technologies: Oil and Oil Products Pipeline Transportation, 2016, no. 3(23), pp. 65–71.

11. Radionova S.G., Polovkov S.A., Slepnev V.N., Assessment of the possibility of applying modern methods for early detection and monitoring of oil and petroleum product spills in water bodies (In Russ.), Neftyanoe khozyaystvo = Oil Industry, 2017, no. 6, pp. 124–128, DOI:10.24887/0028-2448-2017-6-124-128.

12. Radionova S.G. et al., Methods of early detection and monitoring of oil and oil products spills on water bodies and evaluation of their efficiency (In Russ.), Nauka i tehnologii truboprovodnogo transporta nefti i nefteproduktov = Science & Technologies: Oil and Oil Products Pipeline Transportation, 2017, V. 7, no. 5, pp. 56–67.

13. Maksimenko A.F., Stativko V.L., Klimenko E.T., Staticheskiy analiz razmerov kotlovana i ochaga termicheskogo porazheniya pri avariynykh razryvakh gazoprovodov (Static analysis of the size of the pit and the center of thermal damage in case of emergency ruptures of gas pipelines), In: Nauchno-tekhnicheskiy sbornik no. 2. Magistral'nye i promyslovye truboprovody: proektirovanie, stroitel'stvo, ekspluatatsiya, remont (Scientific and technical collection no. 2. Main and field pipelines: design, construction, operation, repair), Moscow: MAKS Press Publ., 1998, pp. 18–22.

14. Maksimenko A.F., Stativko V.L., Klimenko E.T., Pervichnyy statisticheskiy analiz ekologicheskikh posledstviy razryvov gazoprovodov (Primary statistical analysis of the environmental consequences of gas pipeline breaks), In: Nauchno-tekhnicheskiy sbornik no. 3. Magistral'nye i promyslovye truboprovody: proektirovanie, stroitel'stvo, ekspluatatsiya, remont (Scientific and technical collection no. 3. Main and field pipelines: design, construction, operation, repair), Moscow: MAKS Press Publ., 1998, pp. 45–51.

15. Maksimenko A.F. et al., Static model of the distribution of the lengths of pipeline breaks (In Russ.), Gazovaya promyshlennost', 2002, July, pp. 61–64.

The article addresses the issues of improving the industrial safety of hazardous production facilities of an organization providing services for pipeline transportation of oil and oil products through the introduction of processes for preventing, localizing and eliminating the consequences of accidents into the organization’s quality management system. According to the results of research, the authors have proposed process models of the first and second level, built on the basic principles of the ISO 9000 series standards. This article complements the previous issue, which described in detail the processes of the first level, and disclosed the processes of preventing the consequences of accidents. The article focuses on describing the model for accident consequences localization and elimination processes, bringing to light main inputs and outputs of these processes, and their interconnection with other processes. Within this article, the authors also emphasize some of the most important tasks and issues that need to be worked out in detail and which can be regarded as a roadmap for implementing the principles of a quality management system when planning and implementing the processes for preventing, localizing and eliminating the consequences of accidents. Using the proposed models will help an organization increase the efficiency of planning, resource allocation and the implementation of the processes in question as part of operating a hazardous production facility, a main pipeline. Ultimately, the foregoing will help strengthen the corporate image as a responsible organization operating a hazardous production facility. The approach outlined in the articles can also be applied to main gas pipelines subject to the specifics of the process of their operation.

References

1. Slepnev V.N., Maksimenko A.F., The basic principles of building a quality management system for prevention, localization and liquidation of effects of accidents at pipeline transport facilities (In Russ.), Nauka i tehnologii truboprovodnogo transporta nefti i nefteproduktov = Science & Technologies: Oil and Oil Products Pipeline Transportation, 2018, V. 8, no. 4, pp. 456–468, DOI: 10.28999/2541-9595-2018-8-4-456-467.

2. Kamerzan D.N., Simonov D.A., Kriulin V.V., Automated control system for industrial safety. Safety of hazardous industrial facilities (In Russ.), Nauka i tehnologii truboprovodnogo transporta nefti i nefteproduktov = Science & Technologies: Oil and Oil Products Pipeline Transportation, 2011, no. 4, pp. 28–32.

3. Maksimenko A.F., Models and methods for forecasting emergencies (In Russ.), Neft', gaz i biznes, 2007, no. 1–2, pp. 113–116.

4. Maksimenko A.F., General principles for predicting emergencies and the main areas of preparation of a set of measures to increase the sustainability of an oil producing enterprise (In Russ.), Neft', gaz i biznes, 2008, no. 1, pp. 24–31.

5. Maksimenko A.F., The general principles of classification and modelling of consequences of technogenic failures and emergency situations (In Russ.), Neft', gaz i biznes, 2011, no. 6, pp. 36–38.

6. Polovkov S.A. et al., The assessment of the risk of damage to pipelines located in the Arctic zone of the Russian Federation. Modelling of the spill and identify the volume of oil subject to the terrain (In Russ.), Territoriya Neftegaz, 2016, no. 12, pp. 88–93.

7. Polovkov S.A., Shestakov R.Yu., Aysmatullin I.R., Slepnev V.N., System conception in the development of measures on prevention and localization of accident consequences on oil pipelines in the arctic zone of Russian Federation (In Russ.), Nauka i tehnologii truboprovodnogo transporta nefti i nefteproduktov = Science & Technologies: Oil and Oil Products Pipeline Transportation, 2017, no. 1(28), pp. 20–29.

8. Polovkov S.A. et al., Development of additional protecting constructions from oil spills based on three-dimensional digital modeling (In Russ.), Nauka i tehnologii truboprovodnogo transporta nefti i nefteproduktov = Science & Technologies: Oil and Oil Products Pipeline Transportation, 2018, V. 8, no. 2, pp. 197–205, DOI: 10.28999/2541-9595-2018-8-2-197-205.

9. Aysmatullin I.R. et al., A systematic approach to protecting the Arctic from the effects of accidents on trunk pipelines (In Russ.), Neftegaz.Ru, 2018, no. 5, pp. 66–72.

10. Frolov S.V. et al., Quality management systems: from concept to certification (In Russ.), Nauka i tehnologii truboprovodnogo transporta nefti i nefteproduktov = Science & Technologies: Oil and Oil Products Pipeline Transportation, 2016, no. 3(23), pp. 65–71.

11. Radionova S.G., Polovkov S.A., Slepnev V.N., Assessment of the possibility of applying modern methods for early detection and monitoring of oil and petroleum product spills in water bodies (In Russ.), Neftyanoe khozyaystvo = Oil Industry, 2017, no. 6, pp. 124–128, DOI:10.24887/0028-2448-2017-6-124-128.

12. Radionova S.G. et al., Methods of early detection and monitoring of oil and oil products spills on water bodies and evaluation of their efficiency (In Russ.), Nauka i tehnologii truboprovodnogo transporta nefti i nefteproduktov = Science & Technologies: Oil and Oil Products Pipeline Transportation, 2017, V. 7, no. 5, pp. 56–67.

13. Maksimenko A.F., Stativko V.L., Klimenko E.T., Staticheskiy analiz razmerov kotlovana i ochaga termicheskogo porazheniya pri avariynykh razryvakh gazoprovodov (Static analysis of the size of the pit and the center of thermal damage in case of emergency ruptures of gas pipelines), In: Nauchno-tekhnicheskiy sbornik no. 2. Magistral'nye i promyslovye truboprovody: proektirovanie, stroitel'stvo, ekspluatatsiya, remont (Scientific and technical collection no. 2. Main and field pipelines: design, construction, operation, repair), Moscow: MAKS Press Publ., 1998, pp. 18–22.

14. Maksimenko A.F., Stativko V.L., Klimenko E.T., Pervichnyy statisticheskiy analiz ekologicheskikh posledstviy razryvov gazoprovodov (Primary statistical analysis of the environmental consequences of gas pipeline breaks), In: Nauchno-tekhnicheskiy sbornik no. 3. Magistral'nye i promyslovye truboprovody: proektirovanie, stroitel'stvo, ekspluatatsiya, remont (Scientific and technical collection no. 3. Main and field pipelines: design, construction, operation, repair), Moscow: MAKS Press Publ., 1998, pp. 45–51.

15. Maksimenko A.F. et al., Static model of the distribution of the lengths of pipeline breaks (In Russ.), Gazovaya promyshlennost', 2002, July, pp. 61–64.


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